Multi Component / Materials / Color Molding

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Molding of multi component, materials and color of injection molded plastic parts demand advanced hot runner technology and design. In a variety of applications ranging from automotive to technical, multi component molds for the production of these products are complex and fully customized. INCOE‘s experience meets these requirements by providing angular manifolds when needed, and various combinations of thermal and valve gate operation as the application demands.

As the processing of the material used in the same mold can be diverse, INCOE's DF Gold System design offers precise melt control utilizing Twin Heater profiled nozzle heaters. Both pneumatic and hydraulic valve gating are available with gate sequence control for optimal process ability and gate quality.

Nozzle Design
Systems can utilize either our threaded DFQ nozzles, or our compression fit DFX nozzles.

Shot Weights
6 nozzle types process from <20g up to 9000g shot weights. Nozzles are identified by runner/ channel sized in mm as follows.

Nozzle Series 
 Shot Size
 DF3 (3mm channel)   <20
 DF5 (5 mm channel)  <110g
 DF8 (8 mm channel)   30-675g
 DF12 (12 mm channel)  140-2000g
 DF18 (18 mm channel)  420-3500g
 DF25 (25 mm channel)  900-9000g

INCOE multi component systems are ideal for the following Industries and Applications:

Multi Component Technology
Multiple parts, color or material in the same mold
Aerospace Aerospace Appliances Appliances
Automotive Automotive Caps/Closures/Packaging Caps/Closures/Packaging
Multicolor Multicolor Multi Component Multi Component
Medical Medical Multi Material Multi Material
Pharmaceutical Pharmaceutical Technical/Electronics Technical/Electronics
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